How to Make a Flywheel with a TT Motor


Written by Kevin Wassel
The aim of this guide is to show MiniFRC teams how to pull the DC motor from a TT motor and use it to make a flywheel.
  1. Find a TT motor with a working motor that you don’t mind disassembling.



  2. Remove the clear rubber covering located at the end of the motor. This piece is connecting the motor to its gearbox.



  3. Carefully remove the motor by pulling the yellow gearbox and grey motor apart.



  4. Carefully remove connecting gear from the motor shaft using a pair of pliers. The grey DC brushed motor is useful for powering flywheels on MiniFRC robots because of its speed and size.



  5. Creating a flywheel for one of these motors is usually done with a 3D printer. Designs for flywheels are usually simple cylinders with a hole for the motor shaft in the middle. The hardest step in 3D printing a flywheel is getting the press-fit on the motor shaft correct. While all motor shafts are 2 mm, it is usually difficult to 3D print a hole with the correct tolerance. Teams can simplify this step by using this tolerance tester to find the right tolerance hole for their flywheel.



  6. Alfredo recommends 3D printing or finding a friend with access to 3D printing. If teams cannot find access to a 3D printer, please consider a low goal robot or different strategy to maximize your team's competition experience. However, If teams cannot get access to a 3D printer and really feel the need to pursue a high goal robot, consider the following suggested items to construct a flywheel out of:
    • Thin plywood
    • Cardboard
    • Lego wheels
    • Bottlecap
    • Crushed hopes and dreams